This past weekend I'd planned to shoot my Rogers & Spencer percussion revolver but couldn't. When getting my shooting gear together, I found that I had only two .454 balls left. I wound up shooting my Pedersoli Brown Bess and Polymer 80 Not-A-Glock, which I'll write up in a separate post.
Something I've preached about on my blogs has been bullet casting for self sufficiency, resistance to government guns bans, and panics induced by fear of them. I recently picked up Lee molds for .454 and .490 balls, and a Lyman cast iron lead pot. This weekend I ordered a Lee .690 ball mold for use in the Brown Bess and my Euroarms Magnum Cape Gun.
I took a long weekend to decompress from bullshit at work, so with today's weather being decent I setup one of my Coleman stoves out in my shop to run some .454 balls.
Here I have the mold warming while the lead pot comes up to temp. The foil trays are for me to dump the sprues and dross when I flux.
It took awhile for the pot to come up to temperature. I'm finding that keeping a good constant casting temp is an acquired skill that I've yet to master. My balls were coming out either wrinkled or frosted. Wrinkly balls mean that the cast was too cold while frosty balls are a sign that it's too hot. I put the wrinkliest balls back into the pot but I'm keeping some that aren't too bad. These will be fired at a maximum of 25 yards at targets the size of a paper plate or larger, so minor imperfections won't be an issue.
I haven't counted yet, but I should have at least 50 shooters here. I called it quits when I ran out of gas in the stove.
Aside from the Rogers & Spencer, these will also work in my 1858 Remingtons. One could load them into .45 Colt cartridges, as well.
It is possible to keep even percussion guns going without buying factory supplies. Aside from casting your own bullets, it's possible to make black powder and even percussion caps at home. The latter especially is potentially extremely dangerous, so proceed with caution. My plan to deal with future shortages is to stock up ahead of time.
Edit: I wound up with 97 shootable balls from my first batch. After the stove cooled and I was able to refuel it, I ran another batch and came out with another 126 usable balls. That's a decent run and will last me awhile.
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