Zouave Maintenance

One of the risks you run when buying a used gun is that it will need mechanical attention. When I got a couple replacement nipples for the Zouave from Track of the Wolf I noticed that the threads on them were the correct pitch (M8-1mm) but the threaded portion was longer than the nipple that came with the gun. When I tried to install one it would not screw all the way in. When I looked inside the bolster it was evident that the threads needed to be chased.

I did not have an M8-1 tap or die so I ordered a set from Amazon Prime and it came today. When I got to working it was apparent that the threads were pretty well boogered but after awhile I was able to clean them up.

Aside from the bolster, the replacement nipples' threads could have been better so I chased them with the die that came in the set. To do so I held each nipple by its square shank in my vise and put the die in the holder from my big Harbor Freight set. Now they both screw in and out easily.

While I was in the bolster I also noticed that there was a crusty buildup in the bottom near the flash channel. That cleaned up using a small twist drill bit turned in my fingers.

Tomorrow I should get to shoot the Zouave. I'm bringing a variety of components: .562, .570, and .575 round balls, .575 Minie balls, and .018" and .020" patch material for the round balls.